Process

Jersey Creation Process

 
  • 1. PRINTING

    PRINTING

    We will print your custom cycle jersey using our in-house machines.

  • 2. SUBLIMATION

    SUBLIMATION

    Next we use heat to transfer dye onto our jersey material.

  • 3. STICHING

    STICHING

    This stage sees your jersey coming together as each section is stitched together.


Sublimation

Sublimation printing is a dye process and the colour(dye) only adheres to the polyester fibres.

Firstly a transfer is printed using state of the art digital printing machines using the highest quality European inks.

When the transfer is heated up to 200degC the dye turns to a gas and then adheres to the polyester fibres instead of sitting on the surface like most other printing techniques.

The result is a print which will not fade, crack or wash out as it is permanently into the fibre of the fabric. It also means the performance of the fabric is maintained.

Many of our polyester fabrics are mainly made from recycled fabrics and product with polyester resulting in less damage to the environment.

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ABOUT TCJ

High quality digital printing technology has evolved over the years and we have the facility to utilise it to the max. So we use it unlike most others! Initially to produce our own cycle jerseys, mainly for races, enduros and just plain fun. Most of all we just wanted something different to wear on the trails that subtly whispered our likes and dislikes, our joy of the sport and desire to be creative with it.

Trouble is, we kept getting nagged for jerseys from friends and fellow riders......It didn't take much of that to realise there was a demand for these quirky and limited edition designs we were wearing, so it began to dawn on us that we should go for it. Go large. Thanks to the help and encouragement from the fine companies you see in the following pages, we finally got ourself together and brought our designs to the public at large - and created TheCycleJersey.com ...Read More

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